design methodology of organic rankine cycle for waste heat recovery in cement clinker plants

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Apr 30, 2020 Cement plants in India have installed coal based captive power plants (CPP), which are in operation for several decades. Before this technology was introduced, 30 to 40 per cent of the heat generated in the cement rotary kiln and after quenching cooler (AQC) processes of a cement plant were wasted and therefore, efforts were made to use the waste heat productively to bring down the cost of ...

(PDF) Organic Rankine Cycle for Heat Recovey Applications

As an indication, the electric power that can be produced by a Turboden ORC system in a typical cement making process can range from 0.5 to 1 MW/ thousand metric tons per day of clinker production capacity (assuming heat recovery from both kiln and cooler waste flows).Using these figures, it can be estimated that the energy produced by an ORC ...

Optimization of Organic Rankine Cycle Waste Heat Recovery

Dec 30, 2015 It is imperative to recover the waste heat emitted by the plant for power generation, i.e., Waste Heat Recovery Power Generation (WHRPG). This paper aims to optimize waste heat recovery from the cement plant using Response Surface Methodology (RSM), for which an Organic Rankine Cycle (ORC) is applied for electric power generation.

Process Comparison of Organic and Steam Rankine Cycle

energies Article A Comparison of Organic and Steam Rankine Cycle Power Systems for Waste Heat Recovery on Large Ships Jesper Graa Andreasen 1,*, Andrea Meroni 1 and Fredrik Haglind 1 Department of Mechanical Engineering, Technical University of …

(PDF) THERMODYNAMIC INVESTIGATION OF ORGANIC RANKINE CYCLE

“Design methodology of organic Rankine cycle for waste heat recovery in cement plants”, Applied Thermal Engineering, 129, 421- 430 [58] Pu, W. 2016. “Experimental study on Organic Rankine cycle for low grade thermal energy recovery”, Applied Thermal Engineering, 94, …

Waste heat recovery for SONMEZ CEMENT CTP

Technological choice: Organc Rankine Cycle. Dual-loop configuration with No.2 recovery boilers on clinker cooler air (AQC) and kiln-preheater gas (PH); One single stream of oil to ORC, with intermediate heat exchangers between thermal Oil and Organic fluid; No.1 ORC with Cyclopentane.

ORGANIC RANKINE CYCLE POWER PLANT FOR WASTE HEAT RECOVERY

CiteSeerX - Document Details (Isaac Councill, Lee Giles, Pradeep Teregowda): Power Plants based on the Organic Rankine Cycle (ORC) have been increasingly employed over the last 20 years to produce power from various heat sources when other alternatives were either technically not practical or not economical. These power plants in sizes from 300 kW to 130 MW have demonstrated the maturity of ...

Organic Rankine Cycle for Waste Heat Recovery in a

Jan 28, 2016 Waste heat recovery is one of the most important development fields for the organic Rankine cycle (ORC), where a low boiling point organic fluid is used as a working medium. The ORC can be applied to heat and power plants or to industrial and farming processes. Some heat sources, like hot exhausts from furnaces, which contain particles or sulfide might harm pipes of an evaporator. It is ...

Thermal and economic assessment of organic Rankine cycles

Oct 01, 2019 Organic Rankine cycles are advantageous for waste heat recovery in cement industry. The organic fluids R141b, R11 and R123 demonstrates great thermodynamic performance. Estimated power production between 4,000 and 9,000 kW (or ~80 MW) avoiding 221,069 kgCO 2 /year.

Optimization of Organic Rankine Cycles for Waste Heat

Jun 20, 2019 Karellas et al. (2013) investigated waste heat recovery cycles for the cement industry, finding that, if the exhaust gas temperature is below 310 C, the organic Rankine cycle (ORC) is more efficient than the steam cycle. Zhang et al. (2013) compared ORC, steam cycle, and cascaded steam-organic cycle options for heat recovery from steel plants ...

Optimization of Organic Rankine Cycles for Waste Heat

Jun 20, 2019 et al. (2013) investigated waste heat recovery cycles for the cement industry, finding that, if the exhaust gas temperature is below 310 C, the organic Rankine cycle (ORC) is …

(PDF) THERMODYNAMIC INVESTIGATION OF ORGANIC RANKINE CYCLE

“Design methodology of organic Rankine cycle for waste heat recovery in cement plants”, Applied Thermal Engineering, 129, 421- 430 [58] Pu, W. 2016. “Experimental study on Organic Rankine cycle for low grade thermal energy recovery”, Applied Thermal Engineering, 94, …

(PDF) Waste Heat Recovery with Organic Rankine Cycle in

Waste Heat Recovery with Organic Rankine Cycle in the Petroleum Industry ... The developed design method can be useful for engineers to evaluate the performance of the cycles considering a wide ...

Optimization of an Organic Rankine Cycle Based Waste Heat

Mar 16, 2021 Organic Rankine cycle (ORC)-based waste heat recovery (WHR) systems are simple, flexible, economical, and environment-friendly. Many working fluids and cycle configurations are available for WHR systems, and the diversity of working fluid properties complicates the synergistic integration of the efficient heat exchange in the evaporator and net output work.

Waste Heat Recovery for the Cement Sector IFC

Waste Heat Recovery for the Cement Sector 1 Waste Heat recovery (WHr) is a proven technology, but until now WHr uptake has been limited except in China. As early as the 1980s, Japanese companies spear-headed the introduction of WHR power systems in the cement industry. Currently, there are a range of commercially-

Process Comparison of Organic and Steam Rankine Cycle

energies Article A Comparison of Organic and Steam Rankine Cycle Power Systems for Waste Heat Recovery on Large Ships Jesper Graa Andreasen 1,*, Andrea Meroni 1 and Fredrik Haglind 1 Department of Mechanical Engineering, Technical University of …

Optimization of Organic Rankine Cycles for Waste Heat

Cycles for Waste Heat Recovery From Aluminum Production Plants. Front. Energy Res. 7:44. doi: 10.3389/fenrg.2019.00044 Optimization of Organic Rankine Cycles for Waste Heat Recovery …

Design methodology of organic Rankine cycle for waste heat

Jan 25, 2018 A complete design methodology for waste heat recovery using and Organic Rankine Cycle is presented. • The design methodology is applied for waste heat recovery from the exhaust gasses of a cement plant. • The ORC effectiveness, using the …

Design methodology of organic Rankine cycle for waste heat

Design methodology of organic Rankine cycle for waste heat recovery in cement plants. Author links open overlay panel Awais Ahmed a Khaled Khodary Esmaeil a b Mohammad A Irfan a c Fahad Abdulrahman Al-Mufadi a. Show more.

Design methodology of organic Rankine cycle for waste heat

DOI: 10.1016/J.APPLTHERMALENG.2017.10.019 Corpus ID: 116768994. Design methodology of organic Rankine cycle for waste heat recovery in cement plants @article{Ahmed2018DesignMO, title={Design methodology of organic Rankine cycle for waste heat recovery in cement plants}, author={Awais Ahmed and Khaled Khodary Esmaeil and M. Irfan and F. Almufadi}, journal={Applied …

Thermal and economic assessment of organic Rankine cycles

Oct 01, 2019 Organic Rankine cycles are advantageous for waste heat recovery in cement industry. • The organic fluids R141b, R11 and R123 demonstrates great thermodynamic performance. • Estimated power production between 4,000 and 9,000 kW (or ~80 MW) avoiding 221,069 kgCO 2 /year. •

Optimization of Organic Rankine Cycles for Waste Heat

Jun 20, 2019 Karellas et al. (2013) investigated waste heat recovery cycles for the cement industry, finding that, if the exhaust gas temperature is below 310 C, the organic Rankine cycle (ORC) is more efficient than the steam cycle. Zhang et al. (2013) compared ORC, steam cycle, and cascaded steam-organic cycle options for heat recovery from steel plants. For exhaust gas temperatures between …

Waste Heat Recovery in Turkish Cement Industry

ORC Organic Rankine Cycle O&M Operating and maintenance SRC Steam Rankine Cycle TCMA Turkish Cement Manufacturers Association TL Turkish lira TOE Tons of oil equivalent VAT Value-added tax WHR Waste heat recovery List of Acronyms and Abbreviation

Organic Rankine cycle (ORC) based waste heat waste fuel

Jan 01, 2011 The organic Rankine cycle (ORC) is a Rankine process, where the working fluid is an organic fluid instead of water, which is used in conventional steam power plants. ORC power plants are often operated in cogenerating mode, i.e., the thermal power discharged by the condenser is used in an industrial process or to heat environments (these plants are called combined heat and power (CHP) plants).

(PDF) Evaluation of waste heat recovery technologies for

Aug 01, 2020 An energetic and exergetic optimised Rankine cycle for waste heat recov ery from the chimneys of the Sabzev ar cement factory is proposed in [16] to …

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